IntelliRay-UV Flood System

The IntelliRay is a compact, completely programmable UV flood curing system. All system components of the microprocessor-controlled UV flood curing system are integrated into a small lamp head, which can be easily mounted on the optional Rayven benchtop curing chamber or anywhere on a factory floor, with virtually no cabling or remote power boxes required. Just mount the head, connect the AC line cord, and start timed exposure curing.

The system contains an integrated retractable shade type shutter, which allows for repeatable exposure timing and shields the user from UV rays. The system’s LCD display and digital keypad make programming and monitoring of curing operations a snap. The long-life arc lamp and parabolic reflector illuminate an 8 x 6” curing area with evenly distributed UV light. The arc lamp is powered by the state-of-the-art UV Power-Plus Lamp Driver. The head features a convenient carrying handle and a sliding height adjustment bracket.

Additional Details

System timers: Duration of curing is controlled by a 1–9,999 second or hour exposure timer that actuates the shutter. The exposure timer also has a user-controlled manual mode and a mode for use in long exposure applications such as artificial aging or solar panel testing.

Lamp intensity control: The system has a user-adjustable intensity level. This feature provides the flexibility of choosing appropriate curing intensity for sensitive materials. You can password protect time, intensity and all other settings.

Standby mode: The unit automatically reduces lamp power when the shutter is closed. This reduces excessive heat and therefore increases the life of system components without the need to power down.

Status indicators: Four front panel LEDs are provided: lamp ready, system-in-standby mode, shutter open and system alarm.

External logic signal interface: The system can be monitored and controlled remotely using digital logic signals available at a 15 pin D-sub connector on the unit’s rear panel. The digital logic functions allow high-speed control of the IntelliRay for applications requiring a direct interface with machine controllers or PLCs.

Remote Control via PC serial port: The system can also be controlled remotely via an RS232 / RS485 serial port. A Windows™ compatible graphical interface program allows all system functions to be exercised (see photo), and with RS485, multiple units can be networked.

Lamp power regulation: The system’s switch mode power supply maintains constant lamp power regardless of variations in AC line input or lamp voltages. The result is repeatable curing times throughout the life of the lamp.

Auto-range AC line input: The auto-ranging 90–132 / 180–265VAC line input makes the IntelliRay easy to use in any country, with no wiring changes or voltage select switching required.

Forced air cooling: A variable-speed cooling fan with a removable filter directs air to critical system components, ensuring cool operation and high system reliability.

Best-in-class lamp life: The enhanced lamp life of the system rivals even microwave and LED systems, significantly lowering operating and maintenance costs. Typical lamp life (intensity versus time) charts are available for 400W and 600W IntelliRay systems.

Accessories & Options

Foot pedal control: An optional shutter control foot pedal is available for applications requiring hands-free operation. The pedal can be used in conjunction with the system’s exposure timer or in a manual mode, in which the shutter remains open as long as the pedal is pressed.

Optional lamp spectrums: The IntelliRay is available with UVA, UVB and visible spectrum lamps for the 400W and 600W systems, ensuring compatibility with adhesives and coatings from all manufacturers.

Mounting Options:

Dimensions & Specs

System Configurations

Accessories Part Numbers

Warranty & Service Policy

Uvitron International, Inc. warrants its products against defects in materials and workmanship under normal use for a period of two (2) years from the date of shipment to the original customer. This limited warranty applies only when the product is installed, operated, and maintained in accordance with Uvitron’s instructions and guidelines. This warranty does not cover damage caused by misuse, accident, improper installation, application errors, or unauthorized alterations or repairs. Any tamper-proof seals found broken upon inspection will result in the warranty being void. There are no warranties that extend beyond those specifically stated in this document.

Warranty Repair
If a product is deemed defective within the warranty period, Uvitron International, Inc. will, at its sole discretion, repair the product at the factory or provide a replacement unit at no charge. In cases where a repair is approved and performed, the warranty period will be extended by the length of time required to complete the repair or replacement.

Out-of-Warranty Repair
For products no longer covered under the warranty, repair services are available for a fee. Costs depend on the extent of the repair required. A diagnostic evaluation will be performed, and a quote provided prior to any work being completed. Please contact the factory service department for an estimate or to discuss options.

Service Warranty
All repairs completed by Uvitron International, Inc. are backed by a separate one (1) year warranty, effective from the date of repair. This warranty covers only the components and labor related to the specific repair that was performed.

Return Materials Authorization (RMA)
A Return Material Authorization (RMA) number must be obtained prior to sending any equipment to the factory for evaluation or service. This helps ensure proper handling and tracking of your return. Please call or email the Uvitron service department to request an RMA number and receive instructions for return shipment.

Shipping Instructions
Products being returned for service must be shipped to Uvitron International, Inc. at the customer’s expense. Once repaired, the product will be returned to the customer free of charge using our standard ground shipping method. Expedited return shipping is available upon request and may incur additional charges. Please note that any shipments sent freight collect will be refused.

Additional Support
For troubleshooting assistance, service inquiries, or questions about whether your product qualifies for warranty coverage, contact the Uvitron service department directly. Providing the unit’s serial number, purchase date, and a description of the issue will help expedite the support process.”

Replacement Lamp Part Numbers