Description
The IntelliRay Pro is an advanced UV flood curing system built to give manufacturers more control, consistency, and flexibility in their curing process. It gives operators direct, intuitive control through a built-in LCD touch screen, with access to intensity, exposure time, curing modes, profiles, settings, and system status from the front of the unit. Operators can adjust lamp output from 35% to 100%, select a display color theme for visibility or preference, and choose from Continuous, Timed, Profile, and Pulse curing modes to match the application.
Beyond simple timed exposure, the system supports custom named profiles that store time and intensity presets as fixed settings or multi-step sequences, including ramping, staged exposure, and repeat cycles. Pulse mode delivers controlled bursts of high intensity to help speed curing while reducing heat buildup on sensitive materials, while Profile mode allows more complex curing recipes to be built and repeated with consistency.
Key operating parameters are stored in non-volatile memory, so saved settings are automatically recalled after power cycling for faster restarts, less setup repetition, and more consistent curing between operators and shifts. An onboard SD card supports data logging, history tracking, alarm logging, programmable profiles, and firmware updates, helping operators review system events, track performance, and maintain stronger process traceability.
Additional Details
Touchscreen Control Interface: The IntelliRay Pro features an LCD touchscreen display for setting exposure time, lamp intensity, system settings, and operating modes directly from the unit.
Adjustable Intensity and Exposure Time: Lamp intensity can be set from 35 to 100%, while exposure can be run in continuous, timed and pulse mode. Timed mode automatically closes the shutter when the selected exposure duration is complete.
Programmable Exposure Profiles: Custom exposure profiles can be saved with named intensity and time presets. Profiles can also be programmed as ramp or step sequences for applications that require changing intensity over time.
Integral Exposure Shutter: The built-in shutter controls when UV light reaches the curing surface, helping maintain consistent exposure timing and protecting parts between cure cycles.
External Control Interface: Rear-panel interface connectors support foot pedal activation, PLC control, PC control, digital or relay control, USB, RS485, and Ethernet communication using Modbus protocol.
Production Integration Ready: The system can be mounted on a bench, machine, fixture, conveyor, flood stand, or Rayven curing chamber. RS485 and Ethernet communication can also support networking of multiple IntelliRay Pro units.
Accessories & Options
Foot pedal control: An optional shutter control foot pedal is available for applications requiring hands-free operation. The pedal can be used in conjunction with the system’s exposure timer or in a manual mode, in which the shutter remains open as long as the pedal is pressed.
Optional lamp spectrums: The IntelliRay Pro is available with UVA, UVB and visible spectrum lamps, ensuring compatibility with adhesives and coatings from all manufacturers.
Mounting Options: Rayven – fully enclosed curing chamber with door interlock and adjustable shelf
Dimensions & Specs
| Dimensions & Specs | ||
|---|---|---|
| System Type: | Microprocessor-Controlled UV Flood Curing System | |
| Part #: | UV5445 | |
| Standard Lamp: | 600 Watt Metal Halide | |
| Lamp Type: | Quartz, ozone-free | |
| Lamp Power Regulation: | +/- 1% | |
| Warm-Up Time: | 1 minute | |
| Cooling Time Before Restart: | 5 minutes typical | |
| Peak Irradiance @ 3″: | 140 mW/cm2 UVA | |
| Curing Area: | 8 x 6″ minimum | |
| Reflector Type: | Compound parabolic, collimated light output | |
| Lamp Life: | 5,000 to 10,000 hours typical | |
| Input Voltage: | 90-265 VAC | |
| Input Current, 120/240V: | 10A / 5.0A maximum | |
| Input Frequency: | 47 Hz to 63 Hz | |
| Cooling: | Forced air | |
| Over-Temp Shutdown: | 60 deg C internal | |
| Weight: | 9.5 lb. | |
| Size (L x W x H): | 11 x 10 x 9″ | |
System Configurations
| System Part Numbers | ||
|---|---|---|
| Part No. | Item | Details |
| UV5445 | IntelliRay Pro UV Flood Curing System | Microprocessor-controlled lamp head with integral shutter |
Accessories Part Numbers
| Accessories Part Numbers | ||
|---|---|---|
| Part No. | Item | Details |
| (Multiple) | Power Cords | 2.5 meter, 10A, 125V |
| UV1080 | Rayven Curing Chamber | Provides full shielding and shutter door interlock |
| UV5347 | USB 2.0 Interface Cable | A Male to Mini B Male, 6.56′ / 2.0 m |
| UV0526 | RS485/Logic Remote Interface Cable | For remote interface control |
| UV5359 | IntelliRay Pro Remote Control Interface Software | USB Flash Drive |
| UV0725 | Foot Pedal | Shutter control |
| UV3922 | Replacement Fan Filter Elements | 92 mm, 30 PPI |
| UV0454 | Adjustable Height Flood Stand | Stand mounting for adjustable cure height |
| UV0455 | Wrap-Around UV Flood Shield | Front UV shield |
| UV0495 | UV Safety Glasses | OTG, fits over prescription eyewear, 3.0 shade |
| UV1450-X | UViCure Plus II Radiometer | UVA, UVB or UVC. 10 mW-10 W/cm2 |
Replacement Lamp Part Numbers
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Replacement Lamp Part Numbers
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|---|---|---|
| Part No. | Item | Details |
| UV0320 | UVA Metal Halide Lamp | 400W medium pressure |
| UV0544 | UVB Enhanced Lamp | 400W medium pressure |
| UV0489 | Visible Metal Halide Lamp | 400W medium pressure, 420nm |
| UV0545 | Visible Metal Halide Lamp | 400W medium pressure, 460nm |
| UV0834 | UVA Metal Halide Lamp | 600W medium pressure |
| UV1884 | UVB Enhanced Lamp | 600W medium pressure |
| UV1074 | Visible Metal Halide Lamp | 600W medium pressure, 420nm |
Warranty & Service Policy
Uvitron International, Inc. warrants its products against defects in materials and workmanship under normal use for a period of two (2) years from the date of shipment to the original customer. This limited warranty applies only when the product is installed, operated, and maintained in accordance with Uvitron’s instructions and guidelines. This warranty does not cover damage caused by misuse, accident, improper installation, application errors, or unauthorized alterations or repairs. Any tamper-proof seals found broken upon inspection will result in the warranty being void. There are no warranties that extend beyond those specifically stated in this document.
Warranty Repair
If a product is deemed defective within the warranty period, Uvitron International, Inc. will, at its sole discretion, repair the product at the factory or provide a replacement unit at no charge. In cases where a repair is approved and performed, the warranty period will be extended by the length of time required to complete the repair or replacement.
Out-of-Warranty Repair
For products no longer covered under the warranty, repair services are available for a fee. Costs depend on the extent of the repair required. A diagnostic evaluation will be performed, and a quote provided prior to any work being completed. Please contact the factory service department for an estimate or to discuss options.
Service Warranty
All repairs completed by Uvitron International, Inc. are backed by a separate one (1) year warranty, effective from the date of repair. This warranty covers only the components and labor related to the specific repair that was performed.
Return Materials Authorization (RMA)
A Return Material Authorization (RMA) number must be obtained prior to sending any equipment to the factory for evaluation or service. This helps ensure proper handling and tracking of your return. Please call or email the Uvitron service department to request an RMA number and receive instructions for return shipment.
Shipping Instructions
Products being returned for service must be shipped to Uvitron International, Inc. at the customer’s expense. Once repaired, the product will be returned to the customer free of charge using our standard ground shipping method. Expedited return shipping is available upon request and may incur additional charges. Please note that any shipments sent freight collect will be refused.
Additional Support
For troubleshooting assistance, service inquiries, or questions about whether your product qualifies for warranty coverage, contact the Uvitron service department directly. Providing the unit’s serial number, purchase date, and a description of the issue will help expedite the support process.”
